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Aug. 16th Autocross

Yesterday was another local autocross, this time behind the Boscov’s at Clifton Park Center. This was the first time we ran at this lot (last season, we had a smaller lot in a different location at CPC) and I was fairly impressed. From what I felt, there were none of the crashing bumps that reveal themselves at speed at our Adirondack Community College or McCarty Ave. parking lots. Small, but then I drive a small car, so I can’t complain about that too much.

Unfortunately, the MINI failed in spectacular fashion. First run of the day: I come into a single-cone turnaround pretty quick, brake, smooth downshift to first, coming out of it, time to apply some throttle…. Nope, somebody replaced the go-pedal with a “bag of rocks” pedal. The driver’s side axle I replaced in May broke, the outer joint shearing out of the socket, spraying ball joints across the parking lot.

I’m not entirely sure I got to apply any throttle at all. It was a vicious 180* turnaround, and the axle might have given loose as a result of the downshift adding a bunch of revs in the middle of the tight turn.

It had been clicking for a bit, becoming more noticeable after the last autocross and throughout my trip to Calabogie last month. My bad, shoulda been more proactive. I’m honoring the lifetime warranty, at least until I find or can afford something more robust.

Fortunately I was able to use AAA to get the car home, and it looks like I’ll only be out S&H on the replacement axle. Oh, and I might as well buy that large 30-something MM socket, as it looks like I’ll be doing this job more than once…

So without a single run, I finished DFL and DNF in Street Mod. Behind three Volvos!

Back In The Saddle Again

So the MINI sat with its broken axle for about two weeks before I had the opportunity to fix. After researching my options, it became clear that they were… limited.

I could get a remanufactured axle for $75, plus a core charge. Or, fcpgroton.com offers a brand spanking new DSS axle for $139. The OE replacement from Keeler would come in at $516. I checked raxles.com but they unfortunately did not have a MINI application.

I went with the DSS axle, as my research turned up mixed results with them — as opposed to universally bad results with remanufactured axles. Also factoring into my decision was the lifetime warranty with the DSS, and the lack of a core charge, meaning I could keep my stock, broken axle for possible repair at a later date. Ordering from fcpgroton.com was a breeze. Once I had the axle in my hands, it was clear that the rubber boot material was flimsier on the DSS axle than on the OE, however it was the correct size and fit + finish seemed A-OK.

Axle Comparison

The install was not very difficult, even though I prepared for the worst. I could not figure out the trick to undoing the tie rod or control arm attachment points without the special tools, but by popping out the strut, I was able to rotate the hub far enough away to make installing the replacement axle possible. Install time was 2-3 hours, which is about normal for most people, and absolutely great for someone with my inadequate mechanical skills. I did not have difficulty removing the stock part, and the DSS slid in and locked into place easily.

MINI Axle Removed

I’m still on edge about any new roughness or vibration, but as of yet, with perhaps 500 miles and last Sunday’s autocross, it has held up fine and exhibits no worrying symptoms at all. The next big events for my MINI and I are the June 13-14th National Tour at Seneca Army Depot (autocross), followed by two days of track time at Watkins Glen with Patroon BMWCCA.

A post with results from last Sunday’s autocross is forthcoming.